Production Scraps

This Tableau Accelerator allows you to reduce the impact of scraps on your production line. It shows production scraps along two perspectives:

• Management Perspective: Who should take corrective actions?
  • by Plant
  • by Work Center
• Operational Perspective: Where must we focus our efforts to maximize impacts?
  • by Scrap Reason
  • by Material Category
  • by Material

Reduce overall production costs and improve productivity:

• Identify top offenders
• Identify top emerging scraps
• Pinpoint top root causes of scraps
• Assess impact of past actions

Answer key business questions

• How are we affected by scraps?
• What are the top scrap reasons?
• What are the top offenders?
• Which materials drive scraps?
• How do scraps evolve by scrap reason?

Monitor and improve KPIs

Production

• Total Produced Cost: Value of materials produced [excluding scrapped materials] (expressed in currency)
• Total Processed Cost: Value of materials processed [scrapped or produced] (expressed in currency)

Scraps

• Total Scrap Cost: Value of scrapped materials (expressed in currency)
• Scrap Rate: Share of scrapped materials value on total processed materials (expressed in %)

Required attributes

• Date (date): Date
• Plant (string): Plant name
• Work Center (string): Work center name
• Material Category (string): Material category, material type...
• Material (string): Material, Item...
• Scrap Reason (string): Scrap reason, Defect type....
• Scrap Cost (numeric): Value of scrapped materials
• Produced Cost (numeric): Value of produced materials (excluding scrapped materials)